Spray finishing issues like dry spray can affect anyone—from beginners to seasoned professionals. This problem often occurs when you're working in a rush or using a new product, tool, or technique for the first time.

Why does Dry Spray happen?

Dry spray appears as a rough, powdery, or grainy texture—a sign that the coating dried too quickly, before it had a chance to properly bond with the surface. Here are the most common causes:

• Coats that are too thin: insufficient material prevents proper flow and leveling.
• Spraying from too far away: the finish dries mid-air before reaching the surface.
• Overspray: excessive mist in the air settles dry on the surface.

How can you fix Dry Spray?

• Lightly sand the affected area to smooth out the rough texture. Use fine-grit sandpaper and proceed carefully to avoid cutting through to the base coat or bare wood.
• Then, reapply the finish in a more controlled and even coat.

How can you prevent Dry Spray?

• Adjust your spray gun settings based on the product being used to ensure proper atomization.
• Maintain the correct spray distance—usually 6 to 8 inches from the surface, or as specified by the manufacturer.
• Control your spray speed to ensure even coverage.
• Avoid spraying in hot, dry, or windy conditions, which can cause the product to dry too quickly in the air.